Special Wire and Cable > Composite Cable > Network Composite Reel Cable PUR
Network Composite Reel Cable PUR
Power + CAT5 Network Composite Cable for Heavy-Duty Reel & Festoon Applications
Key Features
Power + Network Integration
Combines power lines, CAT5 network lines (or fiber optic), and ground lines in a single reel cable core.
Exceptional Tensile Strength
Kevlar aramid fiber or galvanized steel wire rope reinforcement delivers superior tensile performance for reel duty.
Wide Temperature Range
Rated from -40°C to +105°C for both fixed and mobile installation, suitable for extreme outdoor climates.
PUR Outer Sheath
Polyurethane outer sheath with high-strength composite inner sheath for oil, abrasion, and corrosion resistance.
UV & Weather Resistant
Withstands prolonged outdoor UV exposure, suited for port, dock, and open-field heavy industrial environments.
Custom Sizes up to 5×240mm²
Standard sizes range from 7×4mm² up to 5×240mm², with custom configurations available on request.
OEM & ODM Capabilities
Network Core Selection
Choose CAT5 network line or fiber optic core integration within the composite cable based on data requirements.
Reinforcement Options
Kevlar aramid fiber or galvanized steel wire rope reinforcement selectable per required tensile load.
Core Count & Cross-Section
14 standard configurations from 7×4mm² to 5×240mm², with custom cross-sections available on request.
Grounding Core Integration
Ground line integrated into the composite core alongside power and network lines per project wiring needs.
Sheath Configuration
High-strength composite inner sheath plus PUR outer sheath configurable for specific mechanical duty cycles.
Engineering Documentation
Engineering specification sheets and factory test reports provided; certification can be pursued per project requirement.
Technical Specifications
| Rated Voltage | 450/750 V |
|---|---|
| Operating Temp. — Fixed Installation | -40°C to +105°C |
| Operating Temp. — Mobile Installation | -40°C to +105°C |
| Bending Radius — Fixed | 8 × D (cable diameter) |
| Bending Radius — Mobile | 10 × D (cable diameter) |
| Conductor | Multi-strand oxygen-free bare copper, VDE 0295 Class 5 |
| Insulation | Premium TPE |
| Reinforcement | Kevlar aramid fiber or galvanized steel wire rope |
| Outer Sheath | PUR (polyurethane) |
| Inner Sheath | High-strength composite material |
| Temperature Range | -40°C ~ +105°C |
|---|---|
| Rated Voltage | 450/750V |
| Max Standard Size | 5 × 240mm² |
| Reinforcement | Kevlar / Steel Wire |
| Wire Gauge | Cores × Conductor Cross-Section (mm²) | Outer Diameter (mm) | Nominal Copper Weight (kg/km) | Nominal Cable Weight (kg/km) |
|---|---|---|---|---|
| / | 4×50 | 42.0 | 1920 | 2800 |
| / | 4×35 | 36 | 1344 | 2050 |
| / | 4×25 | 30 | 960 | 1600 |
| / | 5×16 | 34 | 768 | 1600 |
| / | 4×16 | 27 | 614 | 1100 |
| / | 4×10 | 22 | 384 | 650 |
| / | 7×4 | 22 | 269 | 600 |
| / | 36×2.5 | 44 | 998 | 2050 |
| / | 30×2.5 | 40 | 864 | 1740 |
| / | 24×2.5 | 36 | 576 | 1400 |
| / | 42×1.5 | 40 | 605 | 1600 |
| / | 30×1.5 | 34 | 533 | 1100 |
| / | 24×1.5 | 30 | 346 | 850 |
| / | 5×240 (max. standard size) | / | / | / |
Construction & Configuration
Conductor
Multi-strand, fine, oxygen-free bare copper wire to VDE 0295 Class 5, for reliable power transmission.
Core Insulation
Premium TPE insulation on each core for durable electrical performance across a wide temperature range.
Integrated Network Core
CAT5 network line or fiber optic core combined with power and ground lines within the same composite cable.
Tensile Reinforcement
Kevlar aramid fiber or galvanized steel wire rope reinforcement provides exceptional tensile strength for reel duty.
Inner Sheath
High-strength composite inner sheath adds mechanical protection beneath the outer jacket.
Outer Sheath
Polyurethane (PUR) outer sheath resists oil, abrasion, corrosion and UV exposure in harsh outdoor environments.
Standards & Test Documentation
VDE 0295 Class 5
Conductors manufactured to VDE 0295 Class 5 for multi-strand, oxygen-free bare copper performance.
Specification & Factory Test Reports
Engineering specification sheets and factory quality test reports are available for this cable series.
Certification Available Per Project
No specific third-party certification is published for this cable series. CE/UL or other certification can be pursued on a project basis upon request.
Need a Custom Power + Network Composite Reel Cable?
From standard 7×4mm² up to 5×240mm² and beyond, our engineering team can tailor the power, network, and reinforcement configuration to your crane or reel application.