Special Wire and Cable > Weather-Resistant Cable
Wind Power Special Cable
Designed for long-term operation in wind turbines, this special cable withstands vertical suspended installation, frequent torsion from automatic yaw systems, partial oil exposure, and seawater corrosion in offshore environments. High mechanical strength, flexibility, vibration resistance, and oil resistance are complemented by a -40°C cold-region rating.
Key Features
Engineered for Wind Turbine Yaw & Torsion Systems
Built to withstand the frequent torsion, vibration, and oil exposure of wind turbine yaw systems, this cable delivers reliable performance in both onshore and offshore installations.
Built for Yaw System Torsion
Withstands frequent torsion from automatic yaw systems in continuous wind turbine operation.
High Mechanical Strength & Flexibility
Aramid reinforcement and specialized stranding deliver strength without sacrificing flexibility.
Vibration & Oil Resistant
Maintains performance under continuous vibration and partial exposure to lubricating oils.
Seawater Corrosion Resistant
Suitable for offshore wind turbine installations exposed to seawater corrosion.
Cold-Region Rated to -40°C
Fixed installation operating temperature down to -40°C for cold-climate wind farm sites.
CE Certified
Certified to the European CE standard for wind power cable applications.
OEM & ODM Capabilities
Custom-Engineered Wind Turbine Cable Solutions
Wind power special cables can be tailored in reinforcement, stranding, and jacket color to fit specific turbine yaw and nacelle system requirements.
Custom Core Count & Cross-Section
Core count and conductor cross-section configured to match turbine power and control requirements.
Custom Jacket Color
Available in gray, black, orange, and other colors to match project or brand requirements.
Reinforcement Options
Choice of polyester cotton yarn, aramid fiber, special tensile reinforcement, or galvanized steel wire filling.
Reel-Winding Stranding Configuration
Special stranding optimized for reel/coil winding applications available on request.
Optional Full-Extrusion Inner Sheath
A full-extrusion inner sheath option is available for enhanced core stability.
Project-Specific Engineering Support
Small-batch prototyping and volume production supported for wind turbine manufacturers.
Technical Specifications
Electrical & Mechanical Specifications
Electrical ratings are fixed by conductor size and insulation type, while reinforcement, stranding, and jacket color can be configured per project.
| Product Type | Wind Power Special Cable |
|---|---|
| Conductor | 99.9999% annealed oxygen-free flexible copper wire |
| Core Insulation | PVC |
| Core Identification | Color/number coded with yellow/green ground core, per DIN 47100 |
| Reinforcement / Filler | High-grade polyester cotton yarn, special aramid fiber, special tensile reinforcement, galvanized soft steel wire |
| Outer Sheath | Soft PVC compound, gray/black/orange (customizable) |
| Rated Voltage | 300/500V |
| Operating Temperature | Mobile: -5°C to +70°C; Fixed: -40°C to +70°C (laying environment ≥-5°C) |
| Attribute | Rating | Notes |
|---|---|---|
| Rated Voltage | 300/500V | — |
| Bend Radius | Mobile: 10d; Fixed: 5d | d = cable diameter |
| Operating Temperature | -40°C to +70°C (fixed) | Cold-region rated |
| Certification | CE | Single certification |
| Layer | Material | Standard | Function | Notes |
|---|---|---|---|---|
| Conductor | 99.9999% annealed oxygen-free copper wire | — | Carries electrical current | Flexible stranding |
| Core Insulation | PVC | — | Electrical insulation | — |
| Core Identification | Color/number coded + ground core | DIN 47100 | Circuit identification | — |
| Reinforcement / Filler | Polyester yarn, aramid fiber, tensile reinforcement, galvanized steel wire | — | Mechanical strength & gap filling | — |
| Stranding | Special reel-winding stranding | — | Optimized for coil/reel winding | — |
| Inner Sheath | Special weather-resistant composite | — | Mechanical protection | Full-extrusion option available |
| Anti-Twist Layer | Aramid braid | — | Torsion resistance | — |
| Outer Sheath | Soft PVC compound | — | Weather & mechanical resistance | Gray/black/orange, customizable |
Construction & Configuration
Torsion-Resistant Cable Structure
The wind power special cable layers a high-purity copper conductor with aramid and steel wire reinforcement, a torsion-resistant aramid braid, and a soft PVC outer sheath.
99.9999% Oxygen-Free Copper Conductor
Annealed, flexible, high-purity oxygen-free copper wire provides strong current-carrying capacity and flexibility.
PVC Core Insulation
PVC insulation surrounds each conductor for reliable electrical performance.
Reinforcement & Filler
Polyester cotton yarn, aramid fiber, tensile reinforcement, and galvanized steel wire fill and reinforce the cable core.
Reel-Winding Optimized Stranding
Cores are stranded using a specialized method optimized for reel and coil winding applications.
Aramid Anti-Twist Braid
A special aramid braid layer resists twisting under frequent yaw system torsion.
Soft PVC Outer Sheath
A soft PVC compound outer sheath, available in gray, black, orange, and other colors, resists weather and mechanical stress.
Standards & Test Documentation
Certification & Mechanical Performance Standards
The wind power special cable is CE certified and complies with DIN 47100 for core identification, with construction optimized for torsion and vibration resistance.
CE Certified
Certified to the European CE standard for wind power cable applications.
DIN 47100 Compliance
Core color and number coding complies with DIN 47100 for clear circuit identification.
Torsion & Vibration Resistance
Engineered for frequent torsion from automatic yaw systems and continuous vibration in wind turbine operation.
Ready to Discuss Your Wind Turbine Cable Project?
Share your core count, reinforcement, and jacket color requirements and our team will propose a wind power special cable configuration.