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Isolation & Special-Duty Transformers

BK Control Transformer

Cut open some “copper” control transformers and the windings underneath turn out to be aluminum with a copper-colored coating — cheaper to make, more prone to overheating, and unable to sustain the load their label promises. The BK series makes a specific commitment on that point: windings are genuine copper, never aluminum substituted in to cut cost, which is part of why the series holds efficiency at 98% or higher rather than losing it to resistive heating in an inferior conductor. The core itself is built from tightly stacked, size-sorted silicon steel laminations with strong oxidation resistance, giving it the load capacity and durability control circuits actually need — whether that’s stepping down supply voltage for a motor control panel, a medical device, CNC machine tooling, a lighting system, switchgear, or crane and hoisting equipment. Insulation resistance is rated above 50MΩ, and the range runs from a compact 25VA unit up to a 10000VA model, all built to operate reliably from -15°C to +40°C.

Key Features

Built on a Material Commitment, Not Just a Spec Sheet

BK is engineered around genuine copper windings and a high-flux core, the two factors that determine whether a control transformer actually holds up under continuous industrial load.

Cu

Guaranteed Pure Copper Windings

Never aluminum substituted for copper — genuine copper wire for better thermal conductivity, strength, and long-term efficiency.

98%

≥98% Efficiency

High-flux core and genuine copper windings combine to hold efficiency at 98% or above.

Fe

High-Flux Silicon Steel Core

Tightly stacked, size-sorted silicon steel laminations with strong oxidation resistance for sturdy, long-term durability.

APP

Broad Industrial Application Range

Suited to motor equipment, medical devices, CNC machine tools, lighting systems, switchgear, and crane/hoisting machinery.

50M

High Insulation Resistance

Insulation resistance rated at 50MΩ or above for reliable electrical isolation.

VA

25-10000VA Range

Twelve standard sizes covering small control-panel loads through larger industrial applications.

OEM & ODM Capabilities

Built-to-Order for B2B and System Integrators

Capacity, mounting pattern, and terminal configuration are matched to the control panel or equipment the transformer feeds.

CAP

Configurable Capacity

Standard range 25-10000VA, with custom windings available beyond the standard sizes.

V-IO

Input/Output Voltage Customization

Primary and secondary voltages wound to match your control-panel or equipment requirements.

MNT

Mounting Pattern Configuration

Mounting hole spacing and bracket layout adapted to fit your enclosure or panel design.

TRM

Terminal Configuration

Terminal board layout and lead arrangement configured to your panel wiring scheme.

APP

Application-Specific Configuration

Sized and configured for motor control, medical equipment, machine tools, or switchgear integration.

QTY

Small-to-Large Batch Production

From prototype quantities to volume production for panel builders and OEM manufacturers.

Technical Specifications

Efficiency, insulation, and environmental ratings are shared across the BK series; dimensions and mounting scale by model.

General Specifications
Product NameControl Transformer
SeriesBK Series
Winding MaterialGenuine copper (no aluminum substitution)
Core MaterialHigh-flux silicon steel, tightly stacked, oxidation-resistant
Efficiency≥98%
Working Frequency50/60Hz
Ambient Temperature-15°C to +40°C
Relative Humidity≤90%
Insulation Resistance≥50MΩ
Capacity Range25-10000VA
Full compliance and dimensional documentation available on request.
Performance Snapshot
Efficiency≥98%
Insulation Resistance≥50MΩ
Capacity25-10000VA
Frequency50/60Hz
Genuine Copper
High-Flux Core
Industrial-Rated
OEM/ODM
Model Dimension B Dimension D Dimension E Hole Spacing A Hole Spacing C Hole Ø K Hole Ø J
BK-25VA78mm68mm87mm52mm52mm4.8mm9mm
BK-50VA78mm68mm87mm52mm52mm4.8mm9mm
BK-100VA84mm82mm94mm64mm64mm4.8mm9mm
BK-150VA96mm98mm106mm81mm81mm5.8mm11mm
BK-200VA96mm105mm106mm88mm88mm5.8mm11mm
BK-250VA96mm108mm106mm91mm91mm5.8mm11mm
BK-500VA132mm124mm124mm104mm104mm7.0mm11mm
BK-1000VA150mm153mm142mm128mm128mm8.0mm13mm
BK-1500VA192mm147mm177mm122mm122mm8.0mm13mm
BK-2000VA192mm167mm177mm152mm152mm8.0mm13mm
BK-3000VA215mm220mm240mm165mm160mm8.0mm13mm
BK-5000VA260mm220mm280mm240mm160mm8.0mm13mm
BK-10000VA300mm220mm290mm280mm170mm8.0mm13mm

Construction & Configuration

A silicon steel laminated core carries genuine copper windings inside a bracket-mounted chassis with a labeled terminal board.

BK control transformer internal construction diagram
01

Silicon Steel Laminated Core

Tightly stacked, size-sorted silicon steel sheets with strong oxidation resistance for a sturdy, high-flux core.

02

Genuine Copper Windings

Copper conductor throughout, with no aluminum substitution, for consistent thermal and electrical performance.

03

Open-Frame E-I Core Chassis

Compact open-frame construction with a mounting base plate for direct panel installation.

04

Labeled Terminal Board

Top-mounted terminal board with clearly marked primary and secondary connections.

05

Bracket Mounting Pattern

Bolted mounting brackets with hole spacing that scales with each capacity step for secure panel fitting.

06

12-Step Capacity Range

Twelve standard sizes from 25VA to 10000VA, each scaled in dimension and mounting to match its rated load.

Standards & Test Documentation

Insulation resistance and efficiency are confirmed on every unit; further compliance documentation is available for procurement review.

Insulation Rating

≥50MΩ

Insulation resistance confirmed at 50MΩ or higher on every unit for reliable electrical isolation.

Performance

≥98% Efficiency

Genuine copper windings and a high-flux core combine to hold efficiency at 98% or above.

Documentation

Datasheets & Dimension Drawings

Full parameter sheets and mounting-dimension drawings available on request for panel design and procurement.

Project Inquiry

Need a Control Transformer for a Panel Build?

Tell us your capacity, voltage, and mounting requirements — we'll configure a BK unit or another series to match.